The best way to offer top-notch machining services is by knowing your equipment inside out. This way, you can use one machine for working on a variety of applications.
The tool and cutter grinding machine offer extensive utility among all the comprehensive mechanical engineering equipment.
This setup can take care of several daily requirements, from metalworking to grinding. If you own a workshop, knowledge of the scope of this machine is essential.
Scroll ahead and understand how you can use the tool and cutter grinder in various ways:
The Many Applications of Tool Grinder
The universal work head of the tool and cutter grinder finds extensive utility in machining. Here’s how you can use this machine and its accessories.
Surface Grinding
Creating a smooth surface is a common requirement for many customers. Using the grinding wheel attachment, you can produce a smooth finish on a flat surface.
Notably, this abrasive machining process offers the following benefits:
- Accurate dimensions
- High surface finish
- Less pressure requirement
- Deburring
Overall, you can use this tool to work on several grinding applications with high precision.
Cutter Grinding
Along with finishing, you can even use this tool for material removal. The ability to customize its attachments is the USP for this process.
Here are some of the prominent applications under this process:
- Face milling
- Lathe tool grinding
- Radius grinding
- Helical grinding
- Radius sharpening
- Indexing
- Wet grinding
The list of these utilities can go on and on. Hence, having a tool and cutter grinding machine works wonders in any workshop.
Creep-feed Grinding
Mostly, you might associate a tool and cutter grinder with smooth finishes and small material removal. Despite this popular fact, you can even use this tool to remove a large quantity of material.
In this process, you can even replace these conventional techniques:
- Broaching
- Planning
- Milling
In creep-feed grinding, you need to reduce the workpiece speed. At the same time, you must increase the depth of the cut. You can use this process on superalloy specimens as well.
Internal Grinding
In addition to working external surfaces, you can use a tool and cutter grinding machine to the internal diameter.
This process is mainly applicable to cylindrical profiles. It uses the principle of shear deformation in which the wheel removes a small layer of the material.
Here are the typical applications of this process:
- Pipes
- Bushings
- Tubes
- Bearing races
All these parts are primarily cylindrical. So, you can expand your services from machining flat surfaces and tools to tubular objects.
Some USPs of Tool and Cutter Grinder
Apart from offering various cutting and grinding applications, this tool proves beneficial on many fronts.
Here are some practical USPs of this equipment:
- Requirement of less maintenance
- Higher machining efficiency
- Centralized lubrication system (in most cases)
- Ability to customize the machine with add-ons
All in all, you can attach different accessories and benefit from this equipment’s high value for money.
Summing Up
The tool and cutter grinder covers the machining of all components that require good surface finishing and material removal.
For this purpose, the machine supports several auxiliary components and workpiece arrangements. Notably, one of these pieces of equipment can replace several other machining processes.
This benefit can reduce the recurring cost of managing multiple machines. So, think of investing in such versatile machines to augment your workshop’s services.